Key features and benefits
Enhance your die casting process
Enhance your die casting process
Superior conformal cooling design
Engineered to allow the optimal thermal management, depending on the customer challenge.
- The channel configuration follows the external 3D shape of the runner, maintaining a uniform wall clearance.
- Channels positioned to maximize thermal performance, enhance longevity, and ensure thermal uniformity.
- The design features smooth, continuous transitions without sharp edges, optimizing flow properties for minimal pressure drop, high flow rates, and an excellent heat transfer coefficient.
Uniform Heat Distribution
Advanced thermal management
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Up to 30% better fatigue resistance
Uniform surface temperatures lead to lower thermal gradient, which in turn results in lower induced thermal stresses and leads to improved thermal fatigue resistance, hence longer life span. -
Up to 25% reduced risk of die soldering
Lower working temperature reduces the softening effects and decreases the risk of diffusion. This leads to less erosion and less depositions which have a large influence on die soldering.
Cycle Time Reduction
Our customers have reported up to 20% shorter cycle times when replacing conventional Shot Block with iTherm® Shot Block.
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Faster bisquit solidification
Lower working temperature and faster cooling results in faster solidification of runner and biscuit. Additionally lower temperature requires less time for spraying and blowing.
iTherm® Die Inserts & iTherm® Cores
Selected examples from our range
Fully custom die inserts – engineered to application-specific requirements
Available as semi-finished or ready-to-use
Manufactured according to customer drawing or developed with the HTS engineering team
GIGA casting sizes available
iTherm® Insert
DIMENSIONS (mm)
HEIGHT 235.3
DIAMETER 288.5
WEIGHT 74 kg
Production year 2025
Technology DED
iTherm® Insert
DIMENSIONS (mm)
HEIGHT 261
DIAMETER 297.5
WEIGHT 55 kg
Production year 2025
Technology DED
iTherm® Insert
DIMENSIONS (mm)
WIDTH 190
LENGTH 370
HEIGHT 269
WEIGHT 87 kg
Production year 2025
Technology PRINT
iTherm® Insert
DIMENSIONS (mm)
WIDTH 233.5
LENGTH 288
HEIGHT 165
WEIGHT 44.5 kg
Production year 2025
Technology DED
iTherm® Insert
DIMENSIONS (mm)
HEIGHT 156
DIAMETER 203
WEIGHT 19.5 kg
Production year 2025
Technology DED
iTherm® Core
DIMENSIONS (mm)
HEIGHT /
DIAMETER /
WEIGHT /
Production year /
Technology DED
iTherm® Core
DIMENSIONS (mm)
HEIGHT 189
DIAMETER 60
WEIGHT 2.64 kg
Production year 2022
Technology DED
iTherm® Core
DIMENSIONS (mm)
HEIGHT 212.5
DIAMETER 84
WEIGHT 5.12 kg
Production year 2022
Technology DED
iTherm® Core
DIMENSIONS (mm)
HEIGHT 100
DIAMETER 30×35
WEIGHT 0.5 kg
Production year 2022
Technology SLM
iTherm® Core
DIMENSIONS (mm)
HEIGHT 238
DIAMETER 46
WEIGHT 2.35 kg
Production year 2022
Technology DED
iTherm® Core
DIMENSIONS (mm)
HEIGHT 168
DIAMETER 76.4
WEIGHT 4.6 kg
Production year 2022
Technology DED
Downloads
You can find more detailed information in the downloadable datasheets.
