A cutting-edge shot sleeve solution designed to reduce sleeve expenditures by up to 40%.
The innoSleeve solution includes an insert that shields the sleeve across the complete diameter and length – minimizing warpage, erosion, and wear, ultimately extending the average lifespan of sleeves.
innoSleeve generates up to 70% less CO₂. This way we are supporting our die-casting customers’ efforts to decrease their environmental footprint.
innoSleeve insert can be replaced in the machine. The time saved on replacement ensures substantially shorter production stoppages.
When the insert wears out, it is easily replaced with a new one while the sleeve remains in operation.
The difference in usage between the innoSleeve solution and the conventional shot sleeve is that with innoSleeve the cost of envelope occurs only once, when the solution is implemented.
After that, only the insert needs replacement, while the envelope remains unchanged. This results in fewer replacements, faster maintenance, and significantly lower costs.
This surpasses traditional shot sleeves made from 1.2243/H11 or 1.2344/H13 alloys by 25%. This significant difference in hardness results in a substantially longer lifespan—up to 55% longer than conventional sleeves.
Usage of innoSleeve reduces not only the frequency of replacements, but also the time it takes to complete the replacement.
The replacement of InnoSleeve insert is in most cases done on the machine, so it is up to 20% quicker than the replacement of the whole shot sleeve, significantly minimizing production stoppages.
The replacement is done without the need to dismantle it from the machine, using a specialized tool provided by us.
Inner diameter 50 – 210 mm
Length 200 – 1.600 mm
innoSleeves are made using forged or rolled tool steel blocks produced in EU.
Integral inserts can be made of three different material choices, 1.2343 / 1.2344 or by using one of the two specially developed tool steel grades.
Inner diameter 70 – 210 mm
Length 200 – 1.600 mm
innoSleeves are made using forged or rolled tool steel blocks produced in EU.
Integral inserts can be made of three different material choices, 1.2343 / 1.2344 or by using one of the two specially developed tool steel grades.
Dismantable from the front
Dismantable from the back
Dismantable from the front
Longer front insert, dismantable from the back
Pourhole insert, dismantable from the back
For insert dismantable from the front
For insert with 3D shape from front
For insert dismanntable from the back
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