One Partner. Complete Control.
Powered by additive manufacturing technologies
Designed to reduce expenditures by up to 40%
Steel, copper, and next-gen conformally cooled plungers
We engineer injection systems that:
Faster output, higher productivity
Fewer breakdowns, less downtime
Efficiency that pays back every shot
From first concept to production-ready part, our engineers work with you to define your needs and design the right solution.
Our engineering team combines extensive experience in the die-casting process with deep knowledge of materials, thermal dynamics, and advanced manufacturing to design, simulate, test, and produce high-performance components – entirely in-house.
We use advanced simulations to solve the most demanding die-casting challenges.
Problem
Definition
Thermal Optimisation
Die Life Analysis
Porosity
Simulation
From small to giga casting components, every size has the same precision, reliability, and performance results.
DIMENSIONS (MM)
DIAMETER 90mm
HEIGHT 79mm
LENGTH 789mm
WIDTH 785mm
HEIGHT 250mm
We own the entire process.
Starting with our in-house premium tool steel stock, through machining, heat treatment, and advanced metal additive manufacturing, we keep every step under one roof.
Advanced conformally cooled solutions for superior thermal management.
Freely designed cooling channels, based on cooling/heating requirements of the product.
Resulting in more uniform and rapid cooling.
Forged or rolled tool steel blocks, produced in the EU.
No leaks, no joints, no sealing.
Enhanced heat dissipation, quicker solidification, shorter production cycle.
Reduced thermal loads and stress – higher number of shots before crack initiation.
Enhanced lifetime combined with shorter cycle time leads to relevant cost reduction


innoSleeve is a cutting-edge and environmentally friendly shot sleeve solution designed to reduce sleeve expenditures by up to 40%.
The innoSleeve solution includes an insert that shields the sleeve across the complete diameter and length – minimizing warpage, erosion, and wear, ultimately extending the average lifespan of sleeves by up to 30%.
innoSleeve insert can be replaced in the machine. The time saved on replacement ensures substantially shorter production stoppages.
innoSleeve generates up to 70% less CO2. This way we are supporting our die-casting customers’ efforts to decrease their environmental footprint.
Conducta, Endura, and Performa –
is engineered to directly tackle your main concerns: maximizing efficiency, minimizing downtime, and ensuring quality control.
Reduction of solidification time thanks to better cooling channels design
Assembly holder-plunger
Thanks to high quality copper
Thanks to high quality copper
Better sealing to the sleeve which helps to reduce porosity
Enhanced lifetime combined with shorter cycle time leads to relevant cost reduction
STEEL PLUNGER
Cooling performance ●●●○
Machine misalignment tolerance ●●●
Vacuum application ●●●
Structural parts ●●●
Range of Ø 40-260 mm
Machine size range Small - Large
Versions Solid, with ring, with ring & sprue bush
Locking system Bayonet or thread. Bullet nose version available
Lead time Available from stock
COPPER PLUNGER
Cooling performance ●●●●
Machine misalignment tolerance ●●○
Vacuum application ●●●
Structural parts ●●●
Range of Ø 40-260 mm
Machine size range Small - Large
Versions Solid, with ring, with ring & sprue bush
Locking system Bayonet
Lead time Available from stock
CONFORMALLY COOLED PLUNGER
Cooling performance ●●●○
Machine misalignment tolerance ●○○
Vacuum application ●●●
Structural parts ●●●
Range of Ø 70-200 mm
Machine size range Med - Large
Versions Solid, with ring, with ring & sprue bush
Locking system Thread. Bullet nose version available
Lead time Available from stock
Main material Steel
Cooling performance ●●●○
Machine misalignment tolerance ●○○
Vacuum application ●●●
Structural parts ●●●
Range of Ø 70-200
Machine size range Med - Large
Versions Solid, with ring, with ring & sprue bush
Locking system Thread. Bullet nose version available
Lead time Available from stock
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